MIG Weld Aluminum with a Spool Gun

How to MIG Weld Aluminum with a Spool Gun

Blog, MIG Welding Techniques

MIG welding aluminum with a spool gun requires specific techniques and settings to account for the material’s softness and higher conductivity. Unlike welding steel, aluminum presents unique challenges such as heat sensitivity and wire feeding difficulties. MIG Weld Aluminum with a Spool Gun Step-by-Step Step 1: Set Up the Welder Install the Spool Gun: Attach…

Stickout, Electrode Extension, and CTWD: Key Welding Parameters Explained

Blog, MIG Welding Techniques

In welding, understanding key terms like stickout, electrode extension, and contact-tip-to-work distance (CTWD) is crucial for producing high-quality welds. These terms are often confused or used interchangeably, but they refer to different aspects of the welding process that significantly impact weld quality, penetration, and heat control. In this article, we will clarify these terms and…